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LOTO管理的10个关键点(申精,摘自GE LOTO管理程序)

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发表于 2015-5-5 20:57 | 显示全部楼层 |阅读模式
摘自GE LOTO 管理程序,以此分享,欢迎拍砖。
The top ten core requirements for using LOTOto prevent injuries are:
1.          One Lock, One Key, OnePerson: The basis of LOTO is that any individual has “total control” of thelockout of the machine, equipment, process or circuit that is being servicedand/or maintained. This concept assures the individual sole lockoutresponsibilities.
“一人,一锁,一钥匙”:只有这样才能确保授权者对阀门、开关的绝对控制。
2.          Effective Training: Understanding lockout responsibilities, processes, methods andrequirements result from effective LOTO training practices. The knowledgeattained through training is reflected by practices of the site/operation.Effective training is proven by periodic inspection and includes provisions fordemonstration and performance feedback.
“有效培训”:不仅要培训,还要检查培训的效果,随时跟进。
3.          Alternative Methods:  Complete LOTO isalways the first choice. Alternative methods are only permitted if 1) LOTO isnot feasibleor 2) the activity is considered to be routine, repetitive and integral to theproduction process. The alternative methods must be developed through RiskAssessment that includes identification, review and communication of additionalregulatory requirements such that adequate protection is provided.  
“其他方法”:LOTO是首选,但未必完全适用,选择合适的方法才是正理。
4.          Authorized/AffectedIndividuals:  Authorizedindividuals must be knowledgeable and able to perform all aspects of theLOTO process. Affectedindividuals must understand and respect the LOTO and not attempt to modifyor remove LOTO done by others.
“授权人员和受影响人员”:要通过培训让管理人员和一般工人对LOTO的理解达到相应的程度。
5.          The Proper Tools:  LOTO is conducted with aspecific set of tools. These tools include keys, locks, multiple lockoutdevices, red tags and transitiontags. Proper use and application of these tools is learned through thisprogram and effective training.
“合适的工具”:合理使用工具,其实brandy等老美的工具还是挺坑钱的。
6.          Equipment-specific LOTOProcedures: Equipment-specific LOTO procedures provide detailed guidelines for safelockout of each machine, equipment, process or circuit that is being servicedand/or maintained.
“具体到单个设备的LOTO程序”:更细化的管理,具体到单个设备,相当于操作规程了吧?
7.          LOTO Verification:  A “Zero Energy State” mustexist in the machine, equipment, process or circuit before servicing and/ormaintenance activities can begin. The best method possible must be used toverify that energy has stopped, released, dissipatedor drained completely. Verification provides certainty that energization cannotoccur while work is being performed.  Theverification (or “tryout”) step must be included in each equipment orprocess-specific LOTO procedure.
LOTO确认”:必须要有一个验证“零能量”的步骤。
8.          Shift or Personnel Changes:  The maximum permittedduration for a LOTO is one shift or the end of the task, whichever isshorter.  Continuity of the LOTO processmust occur as shifts or personnel change. This applies to both individual andgroup LOTO. It is important to assure that the LOTO process remains intactduring these transition times by using direct LOTO hand-off, TransitionLocks or other approved methods.
“交接班和人事调动”:交接工作时要交安全,当然包括LOTO
9.          LOTO for ContractActivities: Whether contractors are working at asite/operation or General Electric individuals are performing contract work, itis of the utmost importance that all aspects of the General Electric LOTOpolicy are adhered to. As a best practice, the General Electric authorizedrepresentative may perform the LOTO step-by-step process (refer to Paragraph 5.2.1). Theoutside service or contractor will then be required to attach and secure IndividualLOTO Locks and red tags to the same energy-isolating devices that theGeneral Electric representative has locked out. This is commonly called"GE first on / last off".
“承包、发包的LOTO管理”:不管是作为业主还是承包方,在这个现场中所有各方都要使用GE LOTO
10.      Risk Assessment:  Risk assessment explores thesafest conditions possible for individual work assignments. Risk assessmentestablishes safe practices and alternativemethods to reduce the possibility of injury when normal LOTO procedurescannot be applied.  The risk assessmentmust also include identification and implementation of control measures forother regulatory requirements.  
“风险评估”:HSE管理的本质就是风险管理。
发表于 2015-5-8 09:18 | 显示全部楼层
虽然现在很多公司都推进LOTO,但这几个关键点解释的还蛮清楚的,第3点很重要!
发表于 2015-5-10 20:44 | 显示全部楼层
支持,LOTO很有用,但我们还没搞起来
发表于 2015-5-11 08:34 | 显示全部楼层
国内做这个的确实不多,确实是个好工具,能够结合自身企业特点做好并不容易。。
发表于 2015-11-24 14:02 | 显示全部楼层
谢谢分享,辛苦楼主
发表于 2015-11-26 13:13 | 显示全部楼层
在以前的公司推LOTO程序,效果很好,换了工作以后,想把LOTO推一下,结果根本没有人知道什么是LOTO,再一听玛斯特锁具的价格,老板直接不愿意弄了,无语。。。
发表于 2015-11-27 14:36 | 显示全部楼层
thanks, the materials is very nice
发表于 2016-1-2 17:58 | 显示全部楼层
谢谢您无私的奉献。
发表于 2016-1-5 16:26 | 显示全部楼层
看到一人一锁一钥匙的来源了,这个只针对操作人员不涉及管理人员及特殊解锁流程。
发表于 2016-2-3 14:23 | 显示全部楼层
学习的了,谢谢分享
发表于 2016-2-4 11:17 | 显示全部楼层
很是详细  
发表于 2019-5-13 14:06 | 显示全部楼层
简单,但是翻译除的部分有误解。
发表于 2019-5-22 10:24 | 显示全部楼层
That's good material & very good conception for us to learn about EHS
发表于 2019-9-28 08:46 | 显示全部楼层
关键还是锁具太贵了
发表于 2020-2-20 13:31 | 显示全部楼层
做这个的确实不多,确实是个好工具,
发表于 2020-3-22 21:17 | 显示全部楼层
学习收益了,谢谢!
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